Cold Box Penetrations Standard Details

Table of Contents

 

  Section Title Page
       
  Purpose 3
  Scope 3
  Related Documents 3
  Materials 3
  Requirements for Project Design Drawings 4
  Pipe End Condition Abbreviations 5
  Requirements for Bolted Penetrations and Access Panels 6
  Minimum Wall Thickness and Length for Penetration Sleeves 8
  Standard Centers for Instrument Line Penetrations 9
  Penetration Details 9
  Penetration Plate for Aluminum Pipe 10
  Penetration Plate for Stainless Steel Pipe 12
  Penetration for Stainless and Carbon Steel Pipe and Couplings 13
  Uninsulated Warmline Penetration with Casing Seal (Flanges Will Not Clear Sleeve) 14
  Uninsulated Warmline Penetration with Casing Seal (Flanges Will Clear Sleeve) 17
  Anti-Sweat Insulated Line Penetration with Casing Seal (Flanges Will Clear Sleeve) 20
  Thermal Break Penetration for Stainless Steel Pipe (Cellular Glass Insulation) 23
  Thermal Break Penetration for Stainless Steel Pipe (PIR Insulation) 24
  Vacuum Jacketed Pipe Penetration 25
  Crossover Penetration (Clear All Around) 26
  D011 Detail deleted  
  Plated Valve Penetration 30
  Booted Butterfly Valve Penetration 31
  Penetration Plate for Aluminum Couplings 33
  Penetration Plate for Aluminum Transmitter Purge Block 34
  Penetration Plate for Stainless Steel Couplings 35
  Penetration Plate for Stainless Steel Transmitter Purge Block 36
  Purge Inlet to Structural Tube 37
  Nonhazardous Box Purge Relief Vent Nozzle 38
  Hazardous Box Purge Relief Vent Nozzle 39
  Detail deleted  
  Perlite Fill/Drain Nozzle 40
  Perlite Monitoring Point 41
  Probe Opening/Pressure Connection in Mineral Wool Insulation 42
  Probe Opening/Pressure Connection in Perlite Insulation 43
  Hazardous Box Pressure Connection 44
  Manway 45
  Detail deleted  

 

 

  Removable Access Panel 46
  Split Removable Access Panel 48
  Raised Removable Access Panel 50
  Raised and Split Removable Access Panel 52
  Welded Access Panel 54
  PIR Insulated (Type A) Line Penetration with Casing Seal 56
  Cellular Glass Insulated (Type D) Line Penetration with Casing Seal 59
  FEX Automatic Booted Valves Perpendicular to Box Face 62
  FEX Booted Valves at 25 Degrees to Box Face 64
  SXV Manual Booted Valves Perpendicular to Box Face 66
  SXV Manual Booted Valves at 25 Degrees to Box Face 68
  Penetration Plate for Instrument Line with Transition Joint 70
  Thermal Break Penetration for Sample Vaporizer 71
  1. PURPOSE

 

1.1       This global specification provides details necessary to fabricate and install cold box penetrations for access, piping, and valve stems.

  

  1. SCOPE

 

2.1       This specification applies to all cold boxes and circular insulation enclosures (cans) globally.

 

2.2       Fabrication Scope

 

2.2.1   All fabrication detailed in this specification shall be the responsibility of the cold box assembler, including the fit-up of items removed for shipping (see project-specific cold box fabrication specification).

 

2.2.2   Quantities of closed-cell foam tape, casing seals, bands, PTFE sheet, countersunk machine screws, mineral wool, and blanket material are included in the cold box consolidated bill of material.

 

2.3       Use of details for circular insulation enclosures (cans).

 

All references to panel in Section 10 details will be the can wall.

Details D001, D002, D014, D015, D016, D017, and D040 in Section 10 might need forming to fit the shape of the can.

 

 

  1. RELATED DOCUMENTS

 

3.1       Air Products Engineering Documents

 

4WPI-AWZ001     Specification for Piping Assemblies for Cold Boxes

4WPI-VALV02      Mounting Plate Installation Procedure for Fully Extractable Valves

4WPI-VALV04      Cryogenic Manual Gate, Globe, and Check Valves

4WPS-VALV01     Cryogenic Globe Control Valves

 

3.2       American Petroleum Institute (API)

 

Spec 5L            Specification for Line Pipe

 

3.3       American Society for Testing and Materials (ASTM)

 

A36                  Standard Specification for Carbon Structural Steel

A105/A105M    Standard Specification for Carbon Steel Forgings for Piping Applications

A193/A193M    Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature or High Pressure Service and Other Special Purpose Applications

A194/A194M    Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both

A240/A240M    Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications

A325                Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength

B209                Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

C1086              Standard Specification for Glass Fiber Felt Thermal Insulation

 

 

  1. MATERIALS

 

4.1       Materials listed in this document are based on ASTM. Alternatives may be proposed to Air Products for written approval.

 

4.2       Alternatives for size, material, or attachment/fixing methods may be used only after prior, written approval is obtained from Air Products.

 

4.3       Material descriptions for plate thickness are listed as millimeters (mm). For substitutions to inch thicknesses, the following equivalents shall be used:

 

3 mm 10 ga (0.1345 in)
4 mm 8 ga (0.1644 in)
5 mm 3/16 in
6 mm 1/4 in
8 mm 5/16 in
10 mm 3/8 in
12 mm 1/2 in
15 mm 9/16 in
17 mm 11/16 in
20 mm 3/4 in
22 mm 7/8 in

 

 

  1. REQUIREMENTS FOR PROJECT DESIGN DRAWINGS

 

5.1       Piping Penetration Call-Out

 

5.1.1   The following information will be provided by the cold box designer on the cold box penetration drawing for each piping penetration:

 

50-O-2502-WACO10      Piping Line Number

D001-MO10                   Penetration Detail Number-Mark No.

  • BE-75 End Condition Abbreviation – Projection

F001/M001                    Field Installation Requirement Detail /Mark No.

AC100                            Assembly tag detail (if required)

 

Where:

               Piping Line Number is the line number in its entirety size-fluid-number-specification.

               Penetration Detail Number-Mark No. is the penetration detail as detailed in Section 10.

               End Condition Abbreviation is the pipe end condition as listed in Section 6.

               Projection is the projection (tie-in point) from face of structural frame (e.g., -75 is 75 mm outside of structural frame and -(-75) is 75 mm inside of structural frame). For cans the dimension shown is the distance from the can centerline to the tie-in point (shown in remarks column on penetration drawing if applicable).

               Field Installation Requirement Details are the standard field attachment details according to the project-specific cold box fabrication specification.

               Assembly tag details refer to valve connection or instrument line assemblies and are defined in 4WPI-AWZ001.

 

  • Exceptions: The End Condition Abbreviation, Projection, and Field Installation Requirement Detail shall be applied as a project-specific requirement. This information will appear in the remarks column of the table on the penetration drawing.

 

5.1.3   Coding:  The detail numbers reside outside the coding system (i.e., do not form part of the global piping material coding system).

 

5.2       Manual or Control Valve Penetration Call-out

 

5.2.1   The following information will be provided on the cold box penetration drawing for each valve penetration.

 

V2603                 Manual or Control Valve Number

D012-M002         Penetration Detail Number-Mark No.

 

Where:

               Manual or Control Valve Number is the valve number as it appears on the flowsheet.

               Penetration Detail Number-Mark No. is the penetration detail as detailed in Section 10.

 

  • Any manual or control valve body capable of being removed will be assumed to be match-marked by those removing the item for the correct reinstallation.

 

5.3       Utility Penetrations

 

5.3.1   The following information will be provided by the cold box designer on the penetration drawing for each utility penetration in the following format:

 

D019-M003                    Penetration Detail Number-Mark No.

 

Where:

 

               Penetration Detail Number-Mark No. is the penetration detail as detailed in Section 10.

 

5.3.2   The following information will be provided by the cold box designer on the penetration drawing for each access panel in the following format:

 

D029-A=700 B=1200    Penetration Detail Number-Panel Size

 

Where:

 

               Penetration Detail Number is the penetration detail as detailed in Section 10.

               Panel Size is the panel size; see detail for correct letter usage.

 

5.4       Location Call Out:  All penetrations detailed in this specification shall be located on the penetration drawing by their center point.

 

 

  1. Pipe End Condition Abbreviations

 

SW      socket weld end

 

PE        plain end

 

BE        beveled end

 

FNPT   screwed female NPT

 

MNPT   screwed male NPT

 

F1        flat face Class 150 flange

 

R1        raised face Class 150 flange

 

F3        flat face Class 300 flange

 

R3        raised face Class 300 flange

 

R4        raised face Class 400 flange

 

R6        raised face Class 600 flange

 

R9        raised face Class 900 flange

 

F12      flat face Class 125 flange

 

R12     raised face Class 125 flange

 

  1. REQUIREMENTS FOR BOLTED PENETRATIONS AND ACCESS PANELS

 

7.1       Gasket Application for Bolted Penetrations and Access Panels

 

Note:  It is important that the closed cell tape be applied to minimize the possibility of water ingress when the box is in the erected state.

 

 

TOP IN OPERATION

 

SEAL WITH CLOSED CELL FOAM TAPE 38 WIDE X 3 THICK AFTER PRIME PAINTING

OF BOTH HIDDEN PANEL SURFACES. FOAM TAPE SHALL BE CONTINUOUS ACROSS TOP, SIDES TO RUN TO BOTTOM, BOTTOM STRIP TO FIT BETWEEN SIDES (TOP REFERS TO TOP WHEN EQUIPMENT IS IN ERECTED POSITION).

 

Elevation

 

 

 

 

 

 

Note:  38 mm represents the minimum width for the closed cell foam tape and wider tape may be substituted by fabricator.

 

 

7.2       Bolting Options for Bolted Penetrations and Access Panels

 

Bolted Option

 

 

7.2.1   Materials for Bolting Options

 

  • Bolts stainless steel ASTM A193 B8
  • Nuts stainless steel ASTM A194 GR8
  • Washers Austenitic Stainless steel

 

  1. MINIMUM WALL THICKNESS AND LENGTH FOR PENETRATION SLEEVES

 

8.1       Unstressed panels cover braced or trussed bays or circular cans, and the relevant sleeve thicknesses and lengths are found in column a). Interior welds as called for on details in Section 10 are not required.  Sleeves may also be fabricated from rolled plate with a minimum thickness as below.

  • 5mm (0.188 in) wall for up to and including DN450 / 18NPS sleeves
  • 5.5mm (0.218 in) wall for DN500 / 20NPS to DN550 / 22NPS sleeves
  • 6mm (0.250 in) wall for DN600 / 24NPS and larger sleeves

 

A Stressed panel covers an unbraced bay of a structure, and the relevant sleeve thicknesses and lengths are found in column b).

 

8.2       The following table shall be used for minimum sleeve thickness and length:

  Nominal Sleeve Size Sleeve Thk. for Sleeve Thk. for Sleeve Thk. for Sleeve Thk. for Sleeve
  10Ga (0.1345in) 8Ga (0.1644 in) 3/16 in (0.1875 in) 1/4 in (0.25 in) Length
  or 3.5 mm panel or 4 mm panel or 5 mm panel or 6 mm panel “L” (mm)
  DN/NPS a) b) a) b) a) b) a) b) a) b)
  50/2 STD Sch 160 STD Sch 160 STD XXS STD XXS 75 75
  80/3 STD Sch 80 STD Sch 80 STD Sch 160 STD XXS    
  100/4 STD Sch 40 STD Sch 80 STD Sch 160 STD Sch 160    
  150/6 STD STD STD XS STD Sch 80 STD Sch 120    
  200/8 STD STD STD Sch 40 STD Sch 60 STD Sch 80    
  250/10 STD STD STD STD STD Sch 60 STD Sch 60    
  300/12 STD STD STD STD STD Sch 40 STD Sch 60    
  350/14 STD STD STD STD STD Sch 40 STD Sch 60    
  400/16 STD Sch 40 STD STD STD Sch 40 STD Sch 40 75 100
  450/18 STD STD STD STD STD Sch 40 STD Sch 60    
  500/20 STD STD STD Sch 40 STD Sch 30 STD Sch 60    
  550/22 STD STD STD Sch 60 STD Sch 60 STD Sch 60    
  600/24 STD STD STD Sch 40 STD Sch 40 STD Sch 60    
  650/26 STD STD STD XS STD (15mm) STD (20mm) 75 125
  700/28 STD STD STD XS STD (15mm) STD (20mm)    
  750/30 STD STD STD XS STD (15mm) STD (20mm)    
  850/34 STD STD STD XS STD (15mm) STD (20mm) 75 150
  900/36 STD STD STD XS STD (15mm) STD (20mm)    
  1000/40 STD STD STD XS STD (15mm) STD (20mm) 75 180
  1050/42 * * * * * *
  1150/46 * * * * * *
  1200/48 * * * * * *
  1300/52 * * * * * *
  1350/54 * * * * * *
  1400/56 * * * * * *
  1550/62 * * * * * *

            *Note:  These require Structural Engineering sizing. Actual sleeve thickness and length will be shown on the penetration drawing as follows:  D006-M015 (20 THK X 200 LG).

 

Note:

Sleeves shall be from pipe of thickness shown.

Cold box fabricator may substitute pipe with sleeves rolled from plate of the appropriate wall thickness with full penetration weld.

For panel thickness see Panel Assembly Drawings.

 

  1. STANDARD CENTERS FOR INSTRUMENT LINE PENETRATIONS

 

9.1       Instrument penetrations (see D014, D016, typically) that are grouped together shall be spaced according to the following detail. On the penetration drawing the instrument in the bottom left of a group will be located by coordinates and the remaining adjacent penetrations shall be located on these centers.

 

 

 

 

9.2       Where instrument penetrations of the type shown in detail D015 and D017 are specified, the spacing shall be adjusted according to the following detail:

 

 

 

  1. PENETRATION DETAILS

 

10.1    The following tables and sketches provide standard designs for cold box penetrations for:

 

     Pipes      Purge connections
     Valves      Perlite connections
     Instrument connections      Probe/pressure connections
     Access ways ·         Split/Removable panels

 

 

 

D001

 

Penetration Plate for Aluminum Pipe

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Plate “A” square x 6 thick Aluminum 5083-0
  2 “E” Bolting according to options detailed in paragraph 7.2 See paragraph 7.2
  3 4 Closed cell foam tape, strip 38 wide x 3 thick x “A” long adhesive one side See paragraph 2.2.2

and paragraph 7.1

 

 

 

                                           Elevation                                                     Cross Section

General Notes:

 

  1. Hole ” D” tolerance +1 mm/-0 mm.
  2. General tolerance ± 2 mm.
  3. Weld by piping installation contractor.

 

D001 (continued)

 

   

Mark

Nominal

Pipe Size

 

A

 

B

 

C

 

D

 

E

 

F

 

Detail Number

  Number DN NPS              
  M001 15 1/2 200 160 130 24 12 53 D001-M001
  M002 20 3/4 200 160 130 29 12 53 D001-M002
  M003 25 1 200 160 130 36 12 53 D001-M003
  M004 40 1 1/2 200 160 130 51 12 53 D001-M004
  M005 50 2 230 190 150 63 12 63 D001-M005
  M006 65 2 1/2 230 190 150 76 12 63 D001-M006
  M007 80 3 260 220 180 92 12 73 D001-M007
  M008 100 4 280 240 200 117 12 80 D001-M008
  M009 150 6 340 300 260 171 16 75 D001-M009
  M010 200 8 390 350 310 222 20 70 D001-M010
  M011 250 10 440 400 360 276 20 80 D001-M011
  M012 300 12 500 460 420 327 24 76 D001-M012
  M013 350 14 520 480 450 358 24 80 D001-M013
  M014 400 16 580 540 500 409 28 77 D001-M014
  M015 450 18 630 590 550 460 32 74 D001-M015
  M016 500 20 680 640 600 511 32 80 D001-M016
  M017 600 24 780 740 700 613 40 74 D001-M017

 

 

                                                                          D002                                                                  

 

Penetration Plate for Stainless Steel Pipe

 

  Item

Number

Quantity Description Material
  1 1 Plate “A” square x 5 thick Stainless Steel

TYPE 304

 

 

                      Elevation                                                                                  Cross Section

 

General Notes:

 

  1. All burned edges to be properly cleaned back to parent material.
  2. General tolerance ± 2 mm.
  3. Hole “C” tolerance +1 mm/-0 mm.
  4. TP = thickness of panel.
  5. Weld by piping installation contractor.

 

 

Mark

Nominal

Pipe Size

 

A

 

B

 

C

 

Detail Number

 
Number DN NPS          
M001 15 1/2 160 130 24 D002-M001  
M002 20 3/4 160 130 29 D002-M002  
M003 25 1 160 130 36 D002-M003  
M004 40 1 1/2 160 130 51 D002-M004  
M005 50 2 180 150 63 D002-M005  
M006 65 2 1/2 180 150 76 D002-M006  
M007 80 3 210 180 92 D002-M007  
M008 100 4 230 200 117 D002-M008  
M009 150 6 290 260 171 D002-M009
M010 200 8 340 310 222 D002-M010  
M011 250 10 390 360 276 D002-M011  
M012 300 12 450 420 327 D002-M012  
M013 350 14 480 450 358 D002-M013  
M014 400 16 530 500 409 D002-M014  
M015 450 18 580 550 460 D002-M015  
M016 500 20 630 600 511 D002-M016  
M017 600 24 730 700 613 D002-M017  

 

 

D003

 

Penetration for Stainless and Carbon Steel Pipe and Couplings

Cross Section

 

 

Mark Nominal Pipe Size A Detail
Number DN NPS   Number
M001 15 1/2 24 D003-M001
M002 20 3/4 29 D003-M002
M003 25 1 36 D003-M003
M004 40 1 1/2 51 D003-M004
M005 50 2 63 D003-M005
M006 65 2 1/2 76 D003-M006
M007 80 3 92 D003-M007
M008 100 4 117 D003-M008
M009 150 6 171 D003-M009
M010 200 8 222 D003-M010
M011 250 10 276 D003-M011
M012 300 12 327 D003-M012
M013 350 14 358 D003-M013
M014 400 16 409 D003-M014
M015 450 18 460 D003-M015
M016 500 20 511 D003-M016
M017 600 24 613 D003-M017

 

Mark

Number

Coupling
Nominal Pipe Size
A Detail Number
  DN NPS    
M021 8 1/4 27 D003-M021
M022 10 3/8 27 D003-M022
M023 15 1/2 34 D003-M023
M024 20 3/4 40 D003-M024
M025 25 1 47 D003-M025
M026 32 1 1/4 66 D003-M026
M027 40 1 1/2 66 D003-M026

 

General Notes:

 

  1. Hole “A” tolerance +1 mm/-0 mm.
  2. Weld by piping installation contractor.
  3. Mark number M001 to M017 is for use with pipe.
  4. Mark number M021 to M027 is for use with a SW or SCRD coupling.

 

 

D004

 

Uninsulated Warmline Penetration with Casing Seal

(Flanges Will Not Clear Sleeve)

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Sleeve, nominal diameter “A,” wall thickness and length “L” according to Section 8 Carbon steel A36
  2 1 Casing seal with stainless steel bands and clamps See paragraph 2.2.2
  3 1 6 mm thick plate x “D” square Stainless steel
  4 1 Blanket material with two stainless steel retaining straps See paragraph 2.2.2

 

Cross Section without Perlite Baffle (M001 to M016)

Cross Section with Slam Plate (M021 to M036)

 

D004 (continued)

 

 

Cross Section with Perlite Baffle (M041 to M056)

 

D004 (continued)

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.
  4. Mark numbers 021 to 036 are supplied with a slam plate for use on LOX boil boxes.

 

   

Mark

Nominal

Pipe Size

Nominal Casing

Seal Size

 

A

 

B

 

D

 

E

Detail Number
  Number DN NPS DN NPS DN NPS        
  M001 80 3 80×150 3×6 150 6 171     D004-M001
  M002 100 4 100×200 4×8 200 8 222     D004-M002
  M003 150 6 150×250 6×10 250 10 276     D004-M003
  M004 200 8 200×300 8×12 300 12 327     D004-M004
  M005 250 10 250×350 10×14 350 14 358     D004-M005
  M006 300 12 300×400 12×16 400 16 409     D004-M006
  M007 350 14 350×450 14×18 450 18 460     D004-M007
  M008 400 16 400×500 16×20 500 20 511     D004-M008
  M009 450 18 450×600 18×24 600 24 613     D004-M009
  M010 500 20 500×650 20×26 650 26 663     D004-M010
  M011 600 24 600×750 24×30 750 30 765     D004-M011
  M012 750 30 750×900 30×36 900 36 917     D004-M012
  M013 900 36 900×1050 36×42 1050 42 1070     D004-M013
  M014 1050 42 1050×1200 42×48 1200 48 1222     D004-M014
  M015 1200 48 1200×1350 48×54 1350 54 1375     D004-M015
  M016 1350 54 1350×1550 54×62 1550 62 1578     D004-M016
                       
  M021 80 3 80×150 3×6 150 6 171 220 92 D004-M021
  M022 100 4 100×200 4×8 200 8 222 270 117 D004-M022
  M023 150 6 150×250 6×10 250 10 276 325 171 D004-M023
  M024 200 8 200×300 8×12 300 12 327 375 222 D004-M024
  M025 250 10 250×350 10×14 350 14 358 430 276 D004-M025
  M026 300 12 300×400 12×16 400 16 409 460 327 D004-M026
  M027 350 14 350×450 14×18 450 18 460 510 358 D004-M027
  M028 400 16 400×500 16×20 500 20 511 560 409 D004-M028
  M029 450 18 450×600 18×24 600 24 613 665 460 D004-M029
  M030 500 20 500×650 20×26 650 26 663 715 511 D004-M030
  M031 600 24 600×750 24×30 750 30 765 815 613 D004-M031
  M032 750 30 750×900 30×36 900 36 917 965 765 D004-M032
  M033 900 36 900×1050 36×42 1050 42 1070 1120 918 D004-M033
  M034 1050 42 1050×1200 42×48 1200 48 1222 1270 1070 D004-M034
  M035 1200 48 1200×1350 48×54 1350 54 1375 1425 1222 D004-M035
  M036 1350 54 1350×1550 54×62 1550 62 1578 1630 1375 D004-M036
                       
  M041 80 3 80×150 3×6 150 6 171     D004-M041
  M042 100 4 100×200 4×8 200 8 222     D004-M042
  M043 150 6 150×250 6×10 250 10 276     D004-M043
  M044 200 8 200×300 8×12 300 12 327     D004-M044
  M045 250 10 250×350 10×14 350 14 358     D004-M045
  M046 300 12 300×400 12×16 400 16 409     D004-M046
  M047 350 14 350×450 14×18 450 18 460     D004-M047
  M048 400 16 400×500 16×20 500 20 511     D004-M048
  M049 450 18 450×600 18×24 600 24 613     D004-M049
  M050 500 20 500×650 20×26 650 26 663     D004-M050
  M051 600 24 600×750 24×30 750 30 765     D004-M051
  M052 750 30 750×900 30×36 900 36 917     D004-M052
  M053 900 36 900×1050 36×42 1050 42 1070     D004-M053
  M054 1050 42 1050×1200 42×48 1200 48 1222     D004-M054
  M055 1200 48 1200×1350 48×54 1350 54 1375     D004-M055
  M056 1350 54 1350×1550 54×62 1550 62 1578     D004-M056

 

 

 

D005

 

Uninsulated Warmline Penetration with Casing Seal

(Flanges Will Clear Sleeve – Flange Rating as Listed)

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Sleeve, nominal diameter “A,” wall thickness and length “L” according to Section 8 Carbon steel A36
  2 1 Casing seal with stainless steel bands and clamps See paragraph 2.2.2
  3 1 6 mm thick plate x “D” square Stainless steel
  4 1 Blanket material with 2 stainless steel retaining straps See paragraph 2.2.2

 

 

Cross Section without Perlite Baffle (M001 to M015)

Cross Section with Slam Plate (M021 to M035)

 

D005 (continued)

 

 

Cross Section with Perlite Baffle (M041 to M055)

 

D005 (continued)

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.
  4. Mark numbers 021 to 035 are supplied with a slam plate for use on LOX boil boxes.

 

   

Mark

No.

 

Nominal

Pipe Size

 

Nominal Casing

Seal Size

 

A

 

B

 

D

 

E

To Clear
Flange
 

Detail

Number

    DN NPS DN NPS DN NPS       Class  
  M001 80 3 80×250 3×10 250 10 276     600 D005-M001
  M002 100 4 100×300 4×12 300 12 327     600 D005-M002
  M003 150 6 150×400 6×16 400 16 409     600 D005-M003
  M004 200 8 200×450 8×18 450 18 460     600 D005-M004
  M005 250 10 250×550 10×22 550 22 562     600 D005-M005
  M006 300 12 300×600 12×24 600 24 613     600 D005-M006
  M007 350 14 350×650 14×26 650 26 663     300 D005-M007
  M008 400 16 400×700 16×28 700 28 714     300 D005-M008
  M009 450 18 450×700 18×28 700 28 714     150 D005-M009
  M010 500 20 500×750 20×30 750 30 765     150 D005-M010
  M011 600 24 600×850 24×34 850 34 867     150 D005-M011
  M012 750 30 750×1000 30×40 1000 40 1019     150 D005-M012
  M013 900 36 900×1200 36×48 1200 48 1222     150 D005-M013
  M014 1050 42 1050×1400 42×56 1400 56 1426     150 D005-M014
  M015 1200 48 1200X1550 48×62 1550 62 1578     150 D005-M015
                         
  M021 80 3 80×250 3×10 250 10 276 325 92 600 D005-M021
  M022 100 4 100×300 4×12 300 12 327 375 117 600 D005-M022
  M023 150 6 150×400 6×16 400 16 409 460 171 600 D005-M023
  M024 200 8 200×450 8×18 450 18 460 510 222 600 D005-M024
  M025 250 10 250×550 10×22 550 22 562 610 276 600 D005-M025
  M026 300 12 300×600 12×24 600 24 613 665 327 600 D005-M026
  M027 350 14 350×650 14×26 650 26 663 715 358 300 D005-M027
  M028 400 16 400×700 16×28 700 28 714 765 409 300 D005-M028
  M029 450 18 450×700 18×28 700 28 714 765 460 150 D005-M029
  M030 500 20 500×750 20×30 750 30 765 815 511 150 D005-M030
  M031 600 24 600×850 24×34 850 34 867 915 613 150 D005-M031
  M032 750 30 750×1000 30×40 1000 40 1019 1070 765 150 D005-M032
  M033 900 36 900×1200 36×48 1200 48 1222 1270 918 150 D005-M033
  M034 1050 42 1050×1400 42×56 1400 56 1426 1475 1070 150 D005-M034
  M035 1200 48 1200X1550 48×62 1550 62 1578 1630 1222 150 D005-M035
                         
  M041 80 3 80×250 3×10 250 10 276     600 D005-M041
  M042 100 4 100×300 4×12 300 12 327     600 D005-M042
  M043 150 6 150×400 6×16 400 16 409     600 D005-M043
  M044 200 8 200×450 8×18 450 18 460     600 D005-M044
  M045 250 10 250×550 10×22 550 22 562     600 D005-M045
  M046 300 12 300×600 12×24 600 24 613     600 D005-M046
  M047 350 14 350×650 14×26 650 26 663     300 D005-M047
  M048 400 16 400×700 16×28 700 28 714     300 D005-M048
  M049 450 18 450×700 18×28 700 28 714     150 D005-M049
  M050 500 20 500×750 20×30 750 30 765     150 D005-M050
  M051 600 24 600×850 24×34 850 34 867     150 D005-M051
  M052 750 30 750×1000 30×40 1000 40 1019     150 D005-M052
  M053 900 36 900×1200 36×48 1200 48 1222     150 D005-M053
  M054 1050 42 1050×1400 42×56 1400 56 1426     150 D005-M054
  M055 1200 48 1200X1550 48×62 1550 62 1578     150 D005-M055

 

 

 

D006

 

Anti-Sweat Insulated Line Penetration with Casing Seal

Insulation Type C4, P4, R4 (T6, V6, X6, Y6 for DN>150)

(Flanges Will Clear Sleeve – Flange Rating as Listed)

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Sleeve, nominal diameter “A,” wall thickness and length “L” according to Section 8 Carbon steel A36
  2 1 Casing seal with stainless steel bands and clamps See paragraph 2.2.2
  3 1 6 mm thick plate x “D” square Stainless steel
  4 1 Blanket material with 2 stainless steel retaining straps See paragraph 2.2.2

 

 

Cross Section without Perlite Baffle (M001 to M015)

Cross Section with Slam Plate (M021 to M035)

 

D006 (continued)

 

 

Cross Section with Perlite Baffle (M041 to M055)

 

D006 (continued)

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.
  4. Mark numbers 021 to 035 are supplied with a slam plate for use on LOX boil boxes.

 

   

Mark

No.

 

Nominal

Pipe Size

 

Nominal Casing

Seal Size

 

A

 

B

 

D

 

E

To Clear
Flange
 

Detail

Number

    DN NPS DN NPS DN NPS       Class  
  M001 80 3 200×250 8×10 250 10 276     600 D006-M001
  M002 100 4 200×300 8×12 300 12 327     600 D006-M002
  M003 150 6 250×400 10×16 400 16 409     600 D006-M003
  M004 200 8 300×450 12×18 450 18 460     600 D006-M004
  M005 250 10 400×550 16×22 550 22 562     600 D006-M005
  M006 300 12 450×600 18×24 600 24 613     600 D006-M006
  M007 350 14 450×650 18×26 650 26 663     300 D006-M007
  M008 400 16 500×700 20×28 700 28 714     300 D006-M008
  M009 450 18 550×700 22×28 700 28 714     150 D006-M009
  M010 500 20 600×750 24×30 750 30 765     150 D006-M010
  M011 600 24 700×850 28×34 850 34 867     150 D006-M011
  M012 750 30 850×1000 34×40 1000 40 1019     150 D006-M012
  M013 900 36 1050×1200 42×48 1200 48 1222     150 D006-M013
  M014 1050 42 1200×1400 48×56 1400 56 1426     150 D006-M014
  M015 1200 48 1350×1550 54×62 1550 62 1578     150 D006-M015
                         
  M021 80 3 200×250 8×10 250 10 276 325 92 600 D006-M021
  M022 100 4 200×300 8×12 300 12 327 375 117 600 D006-M022
  M023 150 6 250×400 10×16 400 16 409 460 171 600 D006-M023
  M024 200 8 300×450 12×18 450 18 460 510 222 600 D006-M024
  M025 250 10 400×550 16×22 550 22 562 610 276 600 D006-M025
  M026 300 12 450×600 18×24 600 24 613 665 327 600 D006-M026
  M027 350 14 450×650 18×26 650 26 663 715 358 300 D006-M027
  M028 400 16 500×700 20×28 700 28 714 765 409 300 D006-M028
  M029 450 18 550×700 22×28 700 28 714 765 460 150 D006-M029
  M030 500 20 600×750 24×30 750 30 765 815 511 150 D006-M030
  M031 600 24 700×850 28×34 850 34 867 915 613 150 D006-M031
  M032 750 30 850×1000 34×40 1000 40 1019 1070 765 150 D006-M032
  M033 900 36 1050×1200 42×48 1200 48 1222 1270 918 150 D006-M033
  M034 1050 42 1200×1400 48×56 1400 56 1426 1475 1070 150 D006-M034
  M035 1200 48 1350×1550 54×62 1550 62 1578 1630 1222 150 D006-M035
                         
  M041 80 3 200×250 8×10 250 10 276     600 D006-M041
  M042 100 4 200×300 8×12 300 12 327     600 D006-M042
  M043 150 6 250×400 10×16 400 16 409     600 D006-M043
  M044 200 8 300×450 12×18 450 18 460     600 D006-M044
  M045 250 10 400×550 16×22 550 22 562     600 D006-M045
  M046 300 12 450×600 18×24 600 24 613     600 D006-M046
  M047 350 14 450×650 18×26 650 26 663     300 D006-M047
  M048 400 16 500×700 20×28 700 28 714     300 D006-M048
  M049 450 18 550×700 22×28 700 28 714     150 D006-M049
  M050 500 20 600×750 24×30 750 30 765     150 D006-M050
  M051 600 24 700×850 28×34 850 34 867     150 D006-M051
  M052 750 30 850×1000 34×40 1000 40 1019     150 D006-M052
  M053 900 36 1050×1200 42×48 1200 48 1222     150 D006-M053
  M054 1050 42 1200×1400 48×56 1400 56 1426     150 D006-M054
  M055 1200 48 1350×1550 54×62 1550 62 1578     150 D006-M055

 

 

 

D007

 

Thermal Break Penetration for Stainless Steel Pipe

(Cellular Glass Insulation C1, C4, D2, D3)

 

  Item Number  

Quantity

 

Description

 

Material

  1 1 Sleeve, nominal diameter “A,” wall thickness according to Section 8 x 370 long Stainless steel

Type 304

  2 1 Plate, 6 thick X “C” diameter Stainless steel

Type 304

 

Cross Section

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Holes “B” & “D” tolerance +1.0 mm/-0 mm.
  3. Tp = thickness of panel.
  4. Weld by piping installation contractor.

 

 

Mark

Nominal Pipe Size  

A

 

B

 

C

 

D

 

Detail Number

Number DN NPS DN NPS        
M001 15 1/2 300 12 327 340 24 D007-M001
M002 20 3/4 300 12 327 340 29 D007-M002
M003 25 1 350 14 358 370 36 D007-M003
M004 40 1 1/2 400 16 409 420 51 D007-M004
M005 50 2 400 16 409 420 63 D007-M005
M006 65 2 1/2 500 20 511 530 76 D007-M006
M007 80 3 500 20 511 530 92 D007-M007
M008 100 4 550 22 562 580 117 D007-M008
M009 150 6 600 24 613 630 171 D007-M009
M010 200 8 700 28 714 730 222 D007-M010

 

                                                                          D008

 

Thermal Break Penetration for Stainless Steel Pipe

(PIR Insulation – P1, P4)

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Sleeve, nominal diameter “A,” wall thickness according to Section 8 x 370 long Stainless steel

Type 304

  2 1 Plate, 6 thick x “C” diameter Stainless steel

Type 304

 

Cross Section

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Holes “B” & “D” tolerance +1.0 mm/-0 mm.
  3. Tp = thickness of panel.
  4. Weld by piping installation contractor.

 

   

Mark

Nominal Pipe Size  

A

 

B

 

C

 

D

 

Detail Number

  Number DN NPS DN NPS        
  M001 15 1/2 250 10 276 290 24 D008-M001
  M002 20 3/4 250 10 276 290 29 D008-M002
  M003 25 1 250 10 276 290 36 D008-M003
  M004 40 1 1/2 300 12 327 340 51 D008-M004
  M005 50 2 300 12 327 340 63 D008-M005
  M006 65 2 1/2 350 14 358 370 76 D008-M006
  M007 80 3 350 14 358 370 92 D008-M007
  M008 100 4 400 16 409 420 117 D008-M008
  M009 150 6 500 20 511 530 171 D008-M009
  M010 200 8 600 24 613 630 222 D008-M010

 

 

                                                                          D009

 

Vacuum Jacketed Pipe Penetration

 

 

 

 

Cross Section

 

General Notes:

 

  1. Panel shall be cut in field for mounting sleeve (supplied by others).
  2. Sleeve diameters (for design reference only).

 

   

Mark

Nominal Pipe Size Sleeve

Size

 

A

 

Detail Number

  Number DN NPS DN NPS    
  M001 25 1 150 6 171 D009-M001
  M002 40 1 1/2 150 6 171 D009-M002
  M003 50 2 200 8 222 D009-M003
  M004 65 2 1/2 250 10 276 D009-M004
  M005 80 3 250 10 276 D009-M005
  M006 100 4 250 10 276 D009-M006
  M007 150 6 300 12 327 D009-M007
  M008 200 8 400 16 409 D009-M008

 

 

                                                                          D010

 

Crossover Penetration

(Clear All Around)

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Sleeve, nominal diameter “A,” wall thickness and length according to Section 8. Stainless steel

Type 304

  2 1 6 mm thick plate x “D” square Stainless steel
  3 1 Blanket material with 2 stainless steel retaining straps See paragraph 2.2.2

 

 

 

Cross Section without Perlite Baffle (M001 to M021)

Cross Section with Slam Plate (M031 to M051)

 

D010 (continued)

 

 

Cross Section with Perlite Baffle (M061 to M081)

 

D010 (continued)

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.
  4. Mark numbers 031 to 051 are supplied with a slam plate for use on LOX boil boxes.

 

   

Mark

Nominal

Pipe Size

 

A

 

B

 

D

 

E

 

Detail Number

  Number DN NPS DN NPS        
  M001 15 1/2 50 2 63     D010-M001
  M002 20 3/4 50 2 63     D010-M002
  M003 25 1 80 3 92     D010-M003
  M004 40 1 1/2 80 3 92     D010-M004
  M005 50 2 100 4 117     D010-M005
  M006 80 3 150 6 171     D010-M006
  M007 100 4 150 6 171     D010-M007
  M008 150 6 200 8 222     D010-M008
  M009 200 8 300 12 327     D010-M009
  M010 250 10 350 14 358     D010-M010
  M011 300 12 400 16 409     D010-M011
  M012 350 14 450 18 460     D010-M012
  M013 400 16 500 20 511     D010-M013
  M014 450 18 550 22 562     D010-M014
  M015 500 20 600 24 613     D010-M015
  M016 600 24 700 28 714     D010-M016
  M017 750 30 850 34 867     D010-M017
  M018 900 36 1000 40 1019     D010-M018
  M019 1050 42 1150 46 1072     D010-M019
  M020 1200 48 1300 52 1324     D010-M020
  M021 1350 54 1550 62 1578     D010-M021
                   
  M031 15 1/2 50 2 63 165 24 D010-M031
  M032 20 3/4 50 2 63 165 29 D010-M032
  M033 25 1 80 3 92 195 36 D010-M033
  M034 40 1 1/2 80 3 92 195 51 D010-M034
  M035 50 2 100 4 117 220 63 D010-M035
  M036 80 3 150 6 171 270 92 D010-M036
  M037 100 4 150 6 171 320 117 D010-M037
  M038 150 6 200 8 222 370 171 D010-M038
  M039 200 8 300 12 327 425 222 D010-M039
  M040 250 10 350 14 358 480 276 D010-M040
  M041 300 12 400 16 409 510 327 D010-M041
  M042 350 14 450 18 460 560 358 D010-M042
  M043 400 16 500 20 511 610 409 D010-M043
  M044 450 18 550 22 562 715 460 D010-M044
  M045 500 20 600 24 613 765 511 D010-M045
  M046 600 24 700 28 714 865 613 D010-M046
  M047 750 30 850 34 867 1015 765 D010-M047
  M048 900 36 1000 40 1019 1170 918 D010-M048
  M049 1050 42 1150 46 1072 1320 1070 D010-M049
  M050 1200 48 1300 52 1324 1475 1222 D010-M050
  M051 1350 54 1550 62 1578 1680 1375 D010-M051

 

D010 (continued)

 

   

Mark

Nominal

Pipe Size

 

A

 

B

 

D

 

E

 

Detail Number

  Number DN NPS DN NPS        
  M061 15 1/2 50 2 63     D010-M061
  M062 20 3/4 50 2 63     D010-M062
  M063 25 1 80 3 92     D010-M063
  M064 40 1 1/2 80 3 92     D010-M064
  M065 50 2 100 4 117     D010-M065
  M066 80 3 150 6 171     D010-M066
  M067 100 4 150 6 171     D010-M067
  M068 150 6 200 8 222     D010-M068
  M069 200 8 300 12 327     D010-M069
  M070 250 10 350 14 358     D010-M070
  M071 300 12 400 16 409     D010-M071
  M072 350 14 450 18 460     D010-M072
  M073 400 16 500 20 511     D010-M073
  M074 450 18 550 22 562     D010-M074
  M075 500 20 600 24 613     D010-M075
  M076 600 24 700 28 714     D010-M076
  M077 750 30 850 34 867     D010-M077
  M078 900 36 1000 40 1019     D010-M078
  M079 1050 42 1150 46 1072     D010-M079
  M080 1200 48 1300 52 1324     D010-M080
  M081 1350 54 1550 62 1578     D010-M081

 

 

 

D012

 

Plated Valve Penetration

 

Elevation                                            Cross Section

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Tp = Thickness of panel.
  3. Weld by piping installation contractor (see 4WPI-VALV02).
  4. Control valves with internal bellows shall not have stem and plug removed (install supplied shipping cover).

 

MANUAL VALVES

 

   

Mark

Nominal Valve Size  

A

 

B

 

C*

 

D*

 

E*

 

F

 

Detail

  Number DN NPS             Number
  M001 15-50 1/2-2 170 200 400 187 441 145 D012-M001
  M002 80-100 3-4 270 300 400 187 441 155 D012-M002
  M003 150 6 370 400 500 231 551 165 D012-M003
  M004 200 8 450 480 625 292 690 260 D012-M004
  M005 250 10 480 510 725 338 800 290 D012-M005
  M006 300 12 570 600 815 380 900 300 D012-M006

 

AUTOMATIC CONTROL VALVES

 

   

Mark

Nominal Valve Size  

A

 

B

 

C*

 

D*

 

E*

F

Class

 

Detail

  Number DN NPS           150/300 600 Number
  M010 15-25 1/2-1 220 250 400 187 441 152 185 D012-M010
  M011 40-50 1 1/2-2 240 270 400 187 441 170 207 D012-M011
  M012 80 3 340 370 400 187 441 226 203 D012-M012
  M013 100 4 400 430 400 187 441 222 252 D012-M013
  M014 150 6 400 430 500 231 551 238 268 D012-M014

 

*Note:  Dimensions are for design reference only. Actual location shall be according to piping isometric.

 

 

D013

 

Booted Butterfly Valve Penetration

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Sleeve nominal diameter “A” wall and length “L” according to Section 8. Carbon steel A36
  2 1 Casing seal with stainless steel bands and clamps See paragraph 2.2.2

Cross Section

 

*Note:  Dimensions are for butterfly valves and are to be used for design reference only. Actual valve location and type shall be according to piping isometric.

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Tp = Thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.

 

 
Mark
Nominal Casing Seal Size A B D
Detail Number
  Number DN NPS DN NPS      
  M001 200 x 300 8×12 300 12 327 220 D013-M001
  M002 250 x 350 10×14 350 14 358 273 D013-M002
  M003 250 x 400 10×16 400 16 409 273 D013-M003
  M004 250 x 500 10×20 500 20 511 273 D013-M004

 

D013 (continued)

 

Mark Number Selection Table For Design Use

 

 

 

Nominal Valve Size  

C

 

E

Mark Number to be Used

for Class

  DN NPS     150 300 600
  80 3 400 465 M001 M001 M001
  100 4 400 465 M001 M001 M001
  150 6 500 565 M001 M001 M001
  200 8 625 690 M002 M002 M002
  250 10 625 690 M002 M002 M002
  300 12 715 780 M002 M002 M002
  350 14 765 830 M002 M002 M003*
  400 16 765 830 M002 M002 —-
  450 18 765 830 M002 M002* —-
  500 20 765 830 M002 M004* M004*
  600 24 920 985 M003* M004* —-
  750 30 1020 1085 M004* —- —-
  900 36 1220 1285 —– —- —-
  1050 42 1335 1400 —– —- —-
  1200 48 1435 1500 —– —- —-

 

  • * = zippered boot required
  • —- = special case supplier information unknown

 

 

 

D014

 

Penetration Plate for Aluminum Couplings

 

Item

Number

Quantity Description Material
1 1 Plate 150 square x 6 thick Aluminum 5083-0
2 8 Bolting according to options detailed in paragraph 7.2 See Section 7.2
3 4 Closed cell foam tape, strip 38 wide x 3 thick x 150 long. Adhesive one side See paragraph 2.2.2 and paragraph 7.1

 

 

            Elevation                                                                      Cross Section

 

General Notes:

 

  1. Hole “D” tolerance +1 mm/-0 mm.
  2. General tolerance ± 2 mm.
  3. Weld by piping installation contractor.

 

Mark

Number

Nominal Coupling

Size Full And Reducing

 

D

 

 

Detail Number

  DN NPS    
M001 8X10 1/4X3/8 29 D014-M001
M002 8X15 1/4X1/2 34 D014-M002
M003 10X15 3/8X1/2 34 D014-M003
M004 10X10 3/8X3/8 29 D014-M004
M005 15X15 1/2X1/2 34 D014-M005
M006 20X20 3/4X3/4 40 D014-M006
M007 25X25 1X1 48 D014-M007
M008 40X40  1½ X1½ 66 D014-M008

 

 

 

 

D015

 

Penetration Plate for Aluminum Transmitter Purge Block

 

Item

Number

 

Quantity

 

Description

 

Material

1 1 Plate 150 x 210 x 6 thick Aluminum 5083-0
2 10 Bolting according to options detailed in paragraph 7.2 See paragraph 7.2
3 4 Closed cell foam tape, strip 38 wide x 3 thick x 210 long. Adhesive one side See paragraph 2.2.2 and paragraph 7.1

 

 

                                              Elevation                                         Cross Section

 

 

 

 

 

 

 

 

 

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Weld by piping installation contractor.

 

  Detail Number
  D015-M001

 

 

 

D016

 

Penetration Plate for Stainless Steel Couplings

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Plate “A” square X 3 thick Stainless steel

Type 304

 

 

 

                   Elevation                                                                    Cross Section

 

General Notes:

 

  1. All burned edges to be properly cleaned back to parent material.
  2. General tolerance ± 2 mm.
  3. Hole “C” tolerance +1 mm/-0 mm.
  4. Tp = Thickness of panel.
  5. Weld by piping installation contractor.

 

 

Mark

Nominal Pipe

Size

 

A

 

B

 

C

 

Detail Number

Number DN NPS        
M001 8 1/4 160 130 27 D016-M001
M002 10 3/8 160 130 27 D016-M002
M003 15 1/2 160 130 34 D016-M003
M004 20 3/4 180 150 40 D016-M004
M005 25 1 180 150 47 D016-M005
M006 32 1 1/4 210 180 66 D016-M006
M007 40 1 1/2 210 180 66 D016-M007

 

 

 

 

D017

 

Penetration Plate for Stainless Steel Transmitter

Purge Block

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Plate 110 x 160 x 3 thick Stainless steel

Type 304

 

 

                                    Elevation                                                  Cross Section

 

General Notes:

 

  1. All burned edges to be properly cleaned back to parent material.
  2. General tolerance ± 2 mm.
  3. Tp = Thickness of panel.
  4. Weld by piping installation contractor.

 

Detail Number
D017-M001

 

 

 

D018

 

Purge Inlet to Structural Tube

 

Item

Number

 

Quantity

 

Description

 

Material

1 1 Plate “B” diameter x 3 thick Carbon steel

 

 

Cross Section

 

General Notes:

 

  1. Item  shall be fully weather sealed before shipping.
  2. Hole “A” tolerance +1 mm/-0 mm.
  3. Item  is a shipping cover only and shall be removed by yard mechanical contractor.

 

 

Mark

Nominal Pipe Size  

A

 

B

 

Detail Number

Number DN NPS      
M001 15 1/2 24 50 D018-M001
M002 20 3/4 29 60 D018-M002
M003 25 1 36 65 D018-M003
M004 40 1 1/2 51 75 D018-M004
M005 50 2 63 100 D018-M005
M006 65 2 1/2 76 100 D018-M006
M007 80 3 92 125 D018-M007
M008 100 4 117 150 D018-M008
M009 150 6 171 200 D018-M009

 

 

 

D019

 

Nonhazardous Box Purge Relief Vent Nozzle

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Pipe, standard wall Carbon steel

Grade B

  2 1 Flange Class 150 flat face slip on Carbon steel

A105

 

Cross Section

 

General Notes:

 

  1. Hole “A” tolerance +1 mm/-0 mm.
  2. General tolerance ± 2 mm.

 

 

Mark

Nominal Pipe Size  

A

 

Detail Number

Number DN NPS    
M001 50 2 63 D019-M001
M002 80 3 92 D019-M002
M003 100 4 117 D019-M003
M004 150 6 171 D019-M004
M005 200 8 222 D019-M005
M006 250 10 276 D019-M006
M007 300 12 327 D019-M007

 

 

D020

 

Hazardous Box Purge Relief Vent Nozzle

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Pipe, standard wall Carbon steel

Grade B

 

Cross Section

 

General Notes:

 

  1. Hole “A” tolerance +1 mm/-0 mm.
  2. General tolerance ± 2 mm.

 

 

Mark

Nominal Pipe Size  

A

 

Detail Number

Number DN NPS    
M001 50 2 63 D020-M001
M002 80 3 92 D020-M002
M003 100 4 117 D020-M003
M004 150 6 171 D020-M004
M005 200 8 222 D020-M005
M006 250 10 276 D020-M006
M007 300 12 327 D020-M007

 

 

D022

 

Perlite Fill/Drain Nozzle

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 DN150 (NPS 6) pipe, standard wall 125 long Carbon steel

Grade B

  2 1 DN150 (NPS 6) slip on flange, Class 150 raised face Carbon steel A105
  3 1 DN150 (NPS 6) blind flange, Class 150 raised face Carbon steel A105
  4 1 DN150 (NPS 6) gasket, Class 150 raised face Neoprene Shore Hardness 65-75
  5 8 Stud bolts 3/4″ UNC X 100 long with 2 hex nuts Alloy steel ASTM Grade B7/2H

 

 

Cross Section

 

General Notes:

 

  1. Tp = Thickness of panel.
  2. General tolerance ± 2 mm.

 

Detail Number
D022-M001

 

 

D023

 

Perlite Monitoring Point

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 DN50 (NPS 2) half coupling Class 3000 FNPT Carbon steel A105
  2 1 DN50 (NPS 2) hex plug Class 3000 MNPT Carbon steel A105

 

Cross Section

 

General Notes:

 

  1. Tp = Thickness of panel.

 

Detail Number
D023-M001

 

 

D024

 

Probe Opening/Pressure Connection in Mineral Wool Insulation

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 DN15 (NPS 1/2) half coupling Class 3000 FNPT Carbon steel A105
  2 1 DN15 (NPS 1/2) hex plug Class 3000 MNPT Carbon steel A105

 

 

Cross Section

 

General Notes:

 

  1. Tp = Thickness of panel.

 

Detail Number
D024-M001

 

 

 

D025

 

Probe Opening/Pressure Connection

In Perlite Insulation

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 DN15 (NPS 1/2) coupling Class 3000 FNPT Carbon steel A105
  2 1 DN15 (NPS 1/2) pipe SCH 80 (XS), 125 long, thread one end Carbon steel API Grade B
  3 1 Wire cloth, 100 mesh 65 mm diameter Austenitic stainless steel
  4 1 DN15 (NPS 1/2) hex plug Class 3000 MNPT Carbon steel A105
  5 1 Hose clamp for 13 mm–23 mm range Austenitic stainless steel

 

Cross Section

 

General Notes:

 

  1. Fold item 3 over item 2 and secure with hose clamp, item 5.
  2. Tp = Thickness of panel.

 

Detail Number
D025-M001

 

 

D026

 

Hazardous Box Pressure Connection

 

  Item Number  

Quantity

 

Description

 

Material

  1 1 DN15 (NPS 1/2) pipe SCH 80 (XS), 150 long, plain ends. Carbon steel

Grade B

  2 1 DN15 (NPS 1/2) cap Class 3000 socket weld Carbon steel A105
  3 1 Wire cloth, 100 mesh 65 mm diameter Austenitic stainless steel
  4 1 Hose clamp for 13 mm–23 mm range Austenitic stainless steel

 

 

Cross Section

 

General Notes:

 

  1. Fold item 3 over item 1 and secure with hose clamp, item 4.
  2. Tp = Thickness of panel.

 

Detail Number
D026-M001

 

 

D027

 

Manway

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Sleeve DN600 (NPS 24), wall thickness and length “L” according to Section 8. Carbon steel A36
  2 1 Ring 6 thick x 690 outside diameter x 570 inside diameter (deburr and chamfer sharp edges) Carbon steel A36
  3 1 Plate 5 thick x 690 diameter Carbon steel A36
  4 1 Gasket 3 thick x 690 outside diameter x 570 inside diameter Neoprene Shore Hardness 65-75
  5 26 M10 x 30 long hex head bolt with nut Carbon steel

Grade B7/2H

 

 

                                   Cross Section                                                     Elevation

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Tp = Thickness of panel.
  3. Ts = Thickness of sleeve.
  4. Weld procedure to minimize warpage of item 2.
  5. Item 2 may be segmented. Segments to be joined with full penetration welds.

 

Detail Number
D027-M001

 

 

D029

 

Removable Access Panel

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Plate “A” x “B” x 3 thick Carbon steel A36. See Note 3
  2 See Note 7 Bolting according to options detailed in
paragraph 7.2
See paragraph 7.2
  3 2 Closed cell foam tape, strip 38 wide x 3 thick x “A” long adhesive one side See paragraph 2.2.2

and paragraph 7.1

  4 2 Closed cell foam tape, strip 38 wide x 3 thick x “B” long adhesive one side See paragraph 2.2.2 and paragraph 7.1
  5 See Note 4 12 diameter round bar See Note 4

 

 

                                                                Elevation                                               Cross Section

 

Handle Detail

 

D029 (continued)

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Required in unbraced bays of stress-panel boxes only.
  3. Unless otherwise indicated in the remarks column of the details chart on the Panel Assembly/Penetration Details Drawing.
  4. Match material of Part Number 1.
  5. If handle is required the quantity will be in the remarks column of the details chart on the Panel Assembly/Penetration Details Drawing. Handle to be located on access panel centerline.
  6. “A” and “B” dimensions per remarks column of the details chart on the Panel Assembly/Penetration Details Drawing.
  7. Quantity of bolting to be determined by fabricator.

 

Detail Number
D029-M001

 

 

 

D030

 

Split Removable Access Panel

 

  Item

Number

Quantity Description Material
  1 1 Plate “A” x (“B”+50) x 3 thick Carbon steel

(see note 4)

  2 1 Plate “A” x (“C”+50) x 3 thick Carbon steel

(see note 4)

  3 “D”  See Note 7 Bolting according to options detailed in
paragraph 7.2
See paragraph 7.2
  4 “D”  See Note 7 Bolting according to options detailed in
paragraph 7.2
See paragraph 7.2
 

 

5 3 Closed cell foam tape, strip 38 wide x 3 thick x “A” long. Adhesive one side See paragraph 2.2.2

and paragraph 7.1

  6 2 Closed cell foam tape, strip 38 wide x 3 thick x (“B”-76) long. Adhesive one side See paragraph 2.2.2

and paragraph 7.1

  7 “E” 12 diameter round bar Carbon steel

(see note 5)

 

 

Elevation                                                  Cross Section Y-Y

 

 

D030 (continued)

                        Cross Section X-X                                                Handle Detail

 

 

 

General Notes

 

  1. General tolerance ± 2 mm.
  2. Fabricator shall fit item 5 continuously across top and item 6 to bottom (top refers to top when equipment is in erected position.
  3. Required in unbraced bays of stressed-panel boxes only.
  4. Unless otherwise indicated in the remarks column of the penetration details chart on the panel assembly/penetration details drawing.
  5. Provide stainless steel handles when stainless steel panels are required.
  6. Handles, if required, to be located on panel centerlines.
  7. Quantity of bolting to be determined by fabricator.

 

 

D031

 

Raised Removable Access Panel

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Plate “A” x “B” x 5 thick Carbon steel A36.

See Note 3

  2 See Note 7 Bolting according to options detailed in
paragraph 7.2
See paragraph 7.2
  3 1 L 40 x 40 x 6 x “A” long Carbon steel A36
  4 2 L 40 x 40 x 6 x “B” -40 mm long Carbon steel A36
  5 1 L 40 x 40 x 6 x “A” -80 mm long Carbon steel A36
  6 1 Closed cell foam tape, strip 38 wide x 3 thick x “A” long adhesive one side See paragraph 2.2.2

and paragraph 7.1

  7 2 Closed cell foam tape, strip 38 wide x 3 thick x “B” -40 mm long adhesive one side See paragraph 2.2.2 and paragraph 7.1
  8 1 Closed cell foam tape, strip 38 wide x 3 thick x “A” -80 mm long adhesive one side See paragraph 2.2.2 and paragraph 7.1
  9 See Note 4 12 diameter round bar See Note 4

 

Elevation

 

D031 (continued)

                                            Cross Section X-X

 

 

Handle Detail                                              Detail “Y”

 

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Required in unbraced bays of stress-panel boxes only.
  3. Unless otherwise indicated in the remarks column of the details chart on the Panel Assembly/Penetration Details Drawing.
  4. Match material of Part Number 1.
  5. If handle is required the quantity will be in the remarks column of the details chart on the Panel Assembly/Penetration Details Drawing. Handle to be located on access panel centerline.
  6. “A” and “B” dimensions per remarks column of the details chart on the Panel Assembly/Penetration Details Drawing.
  7. Quantity of bolting to be determined by fabricator.

 

Detail Number
D031-M001

 

 

 

D032

 

Raised and Split Removable Access Panel

 

  Item

Number

Quantity Description Material
  1 1 Plate “A” x (“B”+50) x 6 thick Carbon steel
  2 1 Plate “A” x (“C”+50) x 6 thick Carbon steel
  3 “D”  See Note 7 Bolting according to options detailed in
paragraph 7.2
See paragraph 7.2
  4 “D”  See Note 7 Bolting according to options detailed in
paragraph 7.2
See paragraph 7.2
  5 3 Closed cell foam tape, strip 38 wide x 3 thick x “A” long, adhesive one side See paragraph 2.2.2

and paragraph 7.1

  6 2 Closed cell foam tape, strip 38 wide x 3 thick x (“B”-76) long, adhesive one side See paragraph 2.2.2

and paragraph 7.1

  7 1 L40 x 40 x 6 x “A” long Carbon steel
  8 1 L40 x 40 x 6 x (“A”-80) long Carbon steel
  9 2 L40 x 40 x 6 x (“B”+”C”-40) long Carbon steel
  10 “E” 12 diameter round bar Carbon steel

 

Elevation

 

D032 (continued)

Cross Section X-X

                                                        

Handle Detail
Detail “Z”
Cross Section  Y-Y

 

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Handles if required to be located on panel centerlines.
  3. Burnish corners of angle frame and roof panels.

 

Detail Number
D032-M001

 

 

 

D033

 

Welded Access Panel

 

  Item

Number

Quantity Description Material
  1 1 Plate (“A”-20) x (“B”-20) x 3 thick Carbon steel
  2 1 L40 x 40 x 6 x (“A”) long Carbon steel
  3 1 L40 x 40 x 6 x (“A-80”) long Carbon steel
  4 2 L40 x 40 x 6 x (“B-40”) long Carbon steel
  5 1 12 diameter round bar Carbon steel

Elevation

 

D033 (continued)

Cross Section X-X

                                                        

Detail “Y”
Handle Detail

 

 

General Notes:

 

  1.   General tolerance ± 2 mm.
  2. Required in unbraced bays of stressed panel boxes only.
  3. Handles if required to be located on panel centerlines.

 

Detail Number
D033-M001

 

 

                                                                          D034

 

PIR Insulated (Type P1, P4) Line Penetration with Casing Seal

 

  Item Number Quantity Description Material
  1 1 Sleeve, nominal diameter “A” and wall thickness according to Section 8.

M001-M016; Length “L” according to Section 8.

M017-M047; Length “L” 348 mm

Carbon steel A36
  2 1 Casing seal with stainless steel bands and clamps See paragraph 2.2.2
  3 1 6 mm thick plate x “D” square Stainless steel
  4 1 Blanket material with two stainless steel retaining straps See paragraph 2.2.2

 

 

Cross Section without Perlite Baffle (M001 to M016)

 

Cross Section with Perlite Baffle (M017 to M031)

 

 

 

Cross Section with Perlite Baffle and Slam Plate (M032 to M047)

 

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.
  4. Hole “C” tolerance +1.0 mm/-0 mm.
  5. Marks M041 to M056 are supplied with a slam plate for use on LOX boil boxes.

 

 

 

 

See following page for table.

 

 

D034 (continued)

 

 

Mark M001-M016 are for use on rockwool-insulated cold boxes.

Mark M021-M056 are for use on perlite-insulated cold boxes.

Insulation thicknesses that are shown thus:  94 * have been increased locally to ensure that there are no excessive gaps between the insulation and the casing seal.

  Mark

Number

Nominal Pipe Size Nominal Casing

Seal Size

Sleeve Diameter

A

 

B

 

C

 

D

Ins radial

thick.

Detail Number
    DN NPS DN NPS DN NPS       (ref)  
  M001 15 1/2 200×250 8×10 250 10 276     94 * D034-M001
  M002 20 3/4 200×250 8×10 250 10 276     89 D034-M002
  M003 25 1 200×250 8×10 250 10 276     89 D034-M003
  M004 40 1 1/2 250×300 10×12 300 12 327     107 * D034-M004
  M005 50 2 250×300 10×12 300 12 327     102 D034-M005
  M006 80 3 300×350 12×14 350 14 358     114 D034-M006
  M007 100 4 350×400 14×16 400 16 460     114 D034-M007
  M008 150 6 500×600 20×24 600 24 613     165 * D034-M008
  M009 200 8 550×600 22×24 600 24 613     165 * D034-M009
  M010 250 10 600×650 24×26 650 26 663     163 * D034-M010
  M011 300 12 650×700 26×28 700 28 714     163 * D034-M011
  M012 350 14 700×750 28×30 750 30 765     172 * D034-M012
  M013 400 16 750×900 30×36 900 36 917     173 * D034-M013
  M014 450 18 800×900 32×36 900 36 917     173 * D034-M014
  M015 500 20 900×1000 36×40 950 40 1019     198 * D034-M015
  M016 600 24 1000×1050 40×42 1050 42 1072     198 * D034-M016
                         
  M021 15 1/2 200×250 8×10 250 10 276     94 * D034-M021
  M022 20 3/4 200×250 8×10 250 10 276     89 D034-M022
  M023 25 1 200×250 8×10 250 10 276     89 D034-M023
  M024 40 1 1/2 250×300 10×12 300 12 327     107 * D034-M024
  M025 50 2 250×300 10×12 300 12 327     102 D034-M025
  M026 80 3 300×350 12×14 350 14 358     114 D034-M026
  M027 100 4 350×400 14×16 400 16 460     114 D034-M027
  M028 150 6 500×600 20×24 600 24 613     165 * D034-M028
  M029 200 8 550×600 22×24 600 24 613     165 * D034-M029
  M030 250 10 600×650 24×26 650 26 663     163 * D034-M030
  M031 300 12 650×700 26×28 700 28 714     163 * D034-M031
  M032 350 14 700×750 28×30 750 30 765     172 * D034-M032
  M033 400 16 750×900 30×36 900 36 917     173 * D034-M033
  M034 450 18 800×900 32×36 900 36 917     173 * D034-M034
  M035 500 20 900×1000 36×40 950 40 1019     198 * D034-M035
  M036 600 24 1000×1050 40×42 1050 42 1072     198 * D034-M036
                         
  M041 15 1/2 200×250 8×10 250 10 276 25 325 94 * D034-M041
  M042 20 3/4 200×250 8×10 250 10 276 30 325 89 D034-M042
  M043 25 1 200×250 8×10 250 10 276 37 325 89 D034-M043
  M044 40 1.5 250×300 10×12 300 12 327 52 375 107 * D034-M044
  M045 50 2 250×300 10×12 300 12 327 64 375 102 D034-M045
  M046 80 3 300×350 12×14 350 14 358 92 425 114 D034-M046
  M047 100 4 350×400 14×16 400 16 460 118 475 114 D034-M047
  M048 150 6 500×600 20×24 600 24 613 172 575 165 * D034-M048
  M049 200 8 550×600 22×24 600 24 613 222 675 165 * D034-M049
  M050 250 10 600×650 24×26 650 26 663 276 725 163 * D034-M050
  M051 300 12 650×700 26×28 700 28 714 327 775 163 * D034-M051
  M052 350 14 700×750 28×30 750 30 765 359 775 172 * D034-M052
  M053 400 16 750×900 30×36 900 36 917 410 825 173 * D034-M053
  M054 450 18 800×900 32×36 900 36 917 461 875 173 * D034-M054
  M055 500 20 900×1000 36×40 950 40 1019 511 1025 198 * D034-M055
  M056 600 24 1000×1050 40×42 1050 42 1072 613 1075 198 * D034-M056

 

 

 

                                                                          D035

 

Cellular Glass Insulated (Type C1, C4, D2) Line Penetration with Casing Seal

 

Item Number Quantity Description Material
1 1 Sleeve, nominal diameter “A” and wall thickness according to Section 8.

M001-M016; Length “L” according to Section 8.

M017-M047; Length “L” 348 mm

Carbon steel A36
2 1 Casing seal with stainless steel bands and clamps See paragraph 2.2.2
3 1 6 mm thick plate x “D” square Stainless steel
4 1 Blanket material with two stainless steel retaining straps See paragraph 2.2.2

Cross section without Perlite Baffle

 

Cross Section with Perlite Baffle

 

 

 

Cross Section with Perlite Baffle and Slam Plate

 

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.
  4. Hole “C” tolerance +1.0 mm/-0 mm.
  5. Marks M041 to M056are supplied with a slam plate for use on LOX boil boxes.

 

 

 

 

See following pages for tables.

 

 

D035 (continued)

 

 

Mark M001-M016 are for use on rockwool-insulated cold boxes.

Mark M021-M056 are for use on perlite-insulated cold boxes.

Insulation thicknesses that are shown thus:  122 * have been increased locally to ensure that there are no excessive gaps between the insulation and the casing seal.

 

  Mark

Number

Nominal Pipe

Size

 

Nominal Casing

Seal Size

 

A

 

B

 

C

 

D

 

Ins radial

thick.

 

 

Detail

    DN NPS DN NPS DN NPS       (ref) Number
  M001 15 1/2 250×300 10×12 300 12 327     121 * D035-M001
  M002 20 3/4 250×300 10×12 300 12 327     118 * D035-M002
  M003 25 1 250×300 10×12 300 12 327     115 * D035-M003
  M004 40 1 1/2 300×350 12×14 350 14 358     133 * D035-M004
  M005 50 2 350×400 14×16 400 16 409     143 * D035-M005
  M006 80 3 350×400 14×16 400 16 409     127 D035-M006
  M007 100 4 450×500 18×20 500 20 511     167 * D035-M007
  M008 150 6 550×600 22×24 600 24 613     190 * D035-M008
  M009 200 8 600×750 24×30 750 30 765     190 * D035-M009
  M010 250 10 650×750 26×30 750 30 765     188 * D035-M010
  M011 300 12 700×750 28×30 750 30 765     188 * D035-M011
  M012 350 14 750×900 30×36 900 36 917     198 * D035-M012
  M013 400 16 800×900 32×36 900 36 917     198 * D035-M013
  M014 450 18 900×1050 36×42 1050 42 1019     222 * D035-M014
  M015 500 20 950×1050 38×42 1050 42 1019     223 * D035-M015
  M016 600 24 1050×1200 42×48 1200 48 1222     223 * D035-M016
                         
  M021 15 1/2 250×300 10×12 300 12 327     121 * D035-M021
  M022 20 3/4 250×300 10×12 300 12 327     118 * D035-M022
  M023 25 1 250×300 10×12 300 12 327     115 * D035-M023
  M024 40 1 1/2 300×350 12×14 350 14 358     133 * D035-M024
  M025 50 2 350×400 14×16 400 16 409     143 * D035-M025
  M026 80 3 350×400 14×16 400 16 409     127 D035-M026
  M027 100 4 450×500 18×20 500 20 511     167 * D035-M027
  M028 150 6 550×600 22×24 600 24 613     190 * D035-M028
  M029 200 8 600×750 24×30 750 30 765     190 * D035-M029
  M030 250 10 650×750 26×30 750 30 765     188 * D035-M030
  M031 300 12 700×750 28×30 750 30 765     188 * D035-M031
  M032 350 14 750×900 30×36 900 36 917     198 * D035-M032
  M033 400 16 800×900 32×36 900 36 917     198 * D035-M033
  M034 450 18 900×1050 36×42 1050 42 1019     223 * D035-M034
  M035 500 20 950×1050 38×42 1050 42 1019     223 * D035-M035
  M036 600   1050×1200 42×48 1200 48 1222     223 * D035-M036
                         
  M041 15 1/2 250×300 10×12 300 12 327 25 375 121 * D035-M041
  M042 20 3/4 250×300 10×12 300 12 327 30 375 118 * D035-M042
  M043 25 1 250×300 10×12 300 12 327 37 410 115 * D035-M043
  M044 40 1 1/2 300×350 12×14 350 14 358 52 460 133 * D035-M044
  M045 50 2 350×400 14×16 400 16 409 64 460 143 * D035-M045
  M046 80 3 350×400 14×16 400 16 409 92 510 127 D035-M046
  M047 100 4 450×500 18×20 500 20 511 118 560 167 * D035-M047
  M048 150 6 550×600 22×24 600 24 613 172 660 190 * D035-M048
  M049 200 8 600×750 24×30 750 30 765 222 765 190 * D035-M049
  M050 250 10 650×750 26×30 750 30 765 276 815 188 * D035-M050
  M051 300 12 700×750 28×30 750 30 765 327 865 188 * D035-M051
  M052 350 14 750×900 30×36 900 36 917 359 920 198 * D035-M052
  M053 400 16 800×900 32×36 900 36 917 410 965 198 * D035-M053
  M054 450 18 900×1050 36×42 1050 42 1019 461 1070 223 * D035-M054
  M055 500 20 950×1050 38×42 1050 42 1019 511 1120 223 * D035-M055
  M056 600 24 1050×1200 42×48 1200 48 1222 613 1270 223 * D035-M056

 

 

 

                                                                          D036

 

FEX Automatic Booted Valves Perpendicular to Box Face

 

 

  Item Number Quantity Description Material
  1 1 Sleeve, nominal diameter “A”, wall thickness and length “L” according to Section 8. Carbon steel A36
  2 1 Casing seal with stainless steel bands and clamps See paragraph 2.2.2
  3 1 6 mm thick plate x “D” square Stainless steel
  4 1 Blanket material with 2 stainless steel retaining straps See paragraph 2.2.2

 

 

 

Note:  This detail is for use ONLY on ASU plants.

Mark numbers 005 to 008 are supplied with a perlite baffle; see following page for details.

 

  Mark

Number

Nominal Valve

Size

Nominal Casing

Seal Size

 

A

 

B

 

C

 

E

Detail Number
    DN NPS DN NPS DN NPS        
  M001 15-50 1/2-2 200×300 8 x 12 300 12 327 375 441 D036-M001
  M002 80 3 250×350 10 x 14 350 14 358 375 441 D036-M002
  M003 100 4 300×400 12 x 16 400 16 409 375 441 D036-M003
  M004 150 6 300×400 12 x 16 400 16 409 485 551 D036-M004
                       
  M005 15-50 1/2-2 200×300 8 x 12 300 12 327 375 441 D036-M005
  M006 80 3 200×350 10 x 14 350 14 358 375 441 D036-M006
  M007 100 4 300×400 12 x 16 400 16 409 375 441 D036-M007
  M008 150 6 300×400 12 x 16 400 16 409 485 551 D036-M008

 

 

D036 (continued)

 

 

 

Baffle Plate Detail

 

 

 

 

   

Mark

Number

Nominal Valve

Size

Baffle

D

Square

Baffle

F

dia

 

Detail

Number

    DN NPS   hole  
  M005 15–50 1/2–2 380 See D036-M005
  M006 80 3 410 Note D036-M006
  M007 100 4 460 4 D036-M007
  M008 150 6 460 Below D036-M008

 

 

General Notes:

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.
  4. Hole “F” to be as follows:

M005    DN15 – 57 mm

DN20 – 57 mm

DN25 – 57 mm

DN40 – 93 mm

DN50 – 93 mm

M006 – Class 150/300 143 mm – Class 600 136 mm

M007 – Class 150/300 171 mm – Class 600 169 mm

M008 – 197 mm

 

 

                                                                          D037

 

FEX Booted Valves at 25 Degrees to Box Face

 

  Item No. Quantity Description Material
  1 1 Sleeve, nominal diameter “A”, Std Wt. wall thickness and length “M”. Carbon steel A36
  2 1 Casing seal with stainless steel bands and clamps See para. 2.2.2
  3 1 6 mm thick plate x “G” square Stainless steel
  4 1 Blanket material with two stainless steel retaining straps See para 2.2.2

 

Note:  This detail is ONLY for use on ASU plants. It is for valves to 4WPS-VALV01 and 4WPI-VALV04.

Mark numbers 005 to 008 are supplied with a perlite baffle. See following page for details of perlite baffle.

 

  Mark Number   M001 M002 M003 M004 M005 M006 M007 M008

Nominal Valve

DN 25 – 50 80 100 150 25 – 50 80 100 150
  Size NPS 1 – 2 3 4 6 1 – 2 3 4 6
  Nominal Casing DN 200 x 300 250 x 350 300 x 400 300 x 400 200 x 300 250 x 350 300 x 400 300 x 400
  Seal Size NPS 8 x 12 10 x 14 12 x 16 12 x 16 8 x 12 10 x 14 12 x 16 12 x 16

“A”

DN 300 350 400 400 300 350 400 400

NPS 12 14 16 16 12 14 16 16
  “B”   190 210 240 240 190 210 240 240
  “C”   400 400 400 500 400 400 400 500
  “D”   73 81 92 92 73 81 92 92
  “E”   441 441 441 551 441 441 441 551
  “F”   220 274 324 324 220 274 324 324
  “J”   212 228 253 253 212 228 253 253
  “K”   172 190 218 218 172 190 218 218
  “L”   50 59 71 71 50 59 71 71
  “M”   75 85 95 95 75 85 95 95
  “N”   162 177 199 199 162 177 199 199
  “P”   400 430 480 480 400 430 480 480
  “R”   327 358 409 409 327 358 409 409
  Detail Number   D037-M001 D037-M002 D037-M003 D037-M004 D037-M005 D037-M006 D037-M007 D037-M008

 

 

D037 (continued)

 

Baffle Plate Details

 

  Mark

Number

Nominal Valve

Size

Baffle

G

Square

Baffle

H

dia

 

Detail

Number

    DN NPS   hole  
  M005 25–50 1–2 375 See D037-M005
  M006 80 3 410 Note D037-M006
  M007 100 4 460 4 D037-M007
  M008 150 6 460 Below D037-M008

 

General Notes:

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “H” to be as follows:
  4. M005 to M008, hole to be cut to suit valve stem extension allowing 1.5 mm clearance.

 

 

                                                                          D038

 

SXV Manual Booted Valve Perpendicular to Box Face

 

  Item Number Quantity Description Material
  1 1 Sleeve, nominal diameter “A,” wall thickness according to Section 8.

M001 – M004 length “L” according to Section 8.

M005 – M008 length “L” to be 141 mm.

M009 – M012 length “L” according to Section 8.

M013 – M016 length “L” to be 141 mm.

Carbon steel A36
  2 1 Casing seal with stainless steel bands and clamps See paragraph 2.2.2
  3 1 6 mm thick plate x ‘D’ square Stainless steel
  4 1 Blanket material with two stainless steel retaining straps See paragraph 2.2.2

 

Mark numbers 001 to 004 and 009 to 012 are for valves to 4WPI-VALV04 mounted on their own.

Mark numbers 005 to 008 and 013 to 016 are for valves to 4WPI-VALV04 mounted in series with automatic globe pattern valves fitted with a booted penetration.

Mark numbers 009 to 016 are supplied with a perlite baffle. See following page for details of perlite baffle.

 

 

  Mark

Number

Nominal Valve

Size

Nominal Casing

Seal Size

 

A

 

B

 

C

 

E

 

F

 

G

Detail Number
    DN NPS DN NPS DN NPS            
  M001 15-40 1/2-1 1/2 100×200 4 x 8 200 8 222 441 508 114 37 D038-M001
  M002 50-100 2-4 200×300 8 x 12 300 12 327 441 508 219 37 D038-M002
  M003 150 6 200×300 8 x 12 300 12 327 551 618 219 37 D038-M003
  M004 200 8 200×300 8 x 12 300 12 327 689 756 219 37 D038-M004
                           
  M005 15-40 1/2-1 1/2 100×200 4 x 8 200 8 222 375 508 114 103 D038-M005
  M006 50-100 2-4 200×300 8 x 12 300 12 327 375 508 219 103 D038-M006
  M007 150 6 200×300 8 x 12 300 12 327 485 618 219 103 D038-M007
  M008 200 8 200×300 8 x 12 300 12 327 625 756 219 103 D038-M008

Table continued on next page

 

 

D038 (continued)

 

  Mark

Number

Nominal Valve

Size

Nominal Casing

Seal Size

 

A

 

B

 

C

 

E

 

F

 

G

Detail Number
    DN NPS DN NPS DN NPS            
  M009 15-40 1/2-1 1/2 100×200 4 x 8 200 8 222 441 508 114 37 D038-M009
  M010 50-100 2-4 200×300 8 x 12 300 12 327 441 508 219 37 D038-M010
  M011 150 6 200×300 8 x 12 300 12 327 551 618 219 37 D038-M011
  M012 200 8 200×300 8 x 12 300 12 327 689 756 219 37 D038-M012
                           
  M013 15-40 1/2-1 1/2 100×200 4 x 8 200 8 222 375 508 114 103 D038-M013
  M014 50-100 2-4 200×300 8 x 12 300 12 327 375 508 219 103 D038-M014
  M015 150 6 200×300 8 x 12 300 12 327 485 618 219 103 D038-M015
  M016 200 8 200×300 8 x 12 300 12 327 625 756 219 103 D038-M016

 

 

Baffle Plate Details

 

 

 

  Mark

Number

Nominal Valve

Size

Baffle

 

Detail

Number

  DN NPS “D” “F”
  M009 15-40 1/2-1 1/2 275 See D038-M009
  M010 50-100 2-4 380 Note D038-M010
  M011 150 6 380 4 D038-M011
  M012 200 8 380 Below D038-M012
             
  M013 15-40 1/2-1 1/2 275 See D038-M013
  M014 50-100 2-4 380 Note D038-M014
  M015 150 6 380 4 D038-M015
  M016 200 8 380 Below D038-M016

 

General Notes:

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.
  4. Hole “F” to be as follows:

M009 to M016, hole to be cut to suit valve stem extension allowing 1.5 mm clearance.

 

 

D039

 

SXV Manual Booted Valves at 25 Degrees to Box Face

 

 

  Item Number Quantity Description Material
  1 1 Sleeve, nominal diameter “A,” wall thickness and length “L” according to Section 8. Carbon steel A36
  2 1 Casing seal with stainless steel bands and clamps See paragraph 2.2.2
  3 1 6 mm thick plate x “G” square Stainless steel
  4 1 Blanket material with 2 stainless steel retaining straps See paragraph 2.2.2

 

This penetration detail is for valves to 4WPI-VALV04 mounted on their own or in series with automatic valves to 4WPS-VALV01.

Mark numbers 005 to 008 are supplied with a perlite baffle. See following page for details of perlite baffle.

 

  Mark Number Nominal Valve

Size

Casing

Seal Size

“A”

 

“C” “D”

“E”

“F” “J”
    DN NPS DN NPS DN NPS          
  M001 15-40 1/2-1 1/2 100 x 200 4 x 8 200 8 400 220 508 114 215
  M002 50-100 2-4 200 x 300 8 x 12 300 12 400 324 508 219 215
  M003 150 6 200 x 300 8 x 12 300 12 500 324 618 219 261
  M004 200 8 200 x 300 8 x 12 300 12 625 324 756 219 319
                         
  M005 15-40 1/2-1 1/2 100 x 200 4 x 8 200 8 400 220 508 114 215
  M006 50-100 2-4 200 x 300 8 x 12 300 12 400 324 508 219 215
  M007 150 6 200 x 300 8 x 12 300 12 500 324 618 219 261
  M008 200 8 200 x 300 8 x 12 300 12 625 324 756 219 319

 

 

D039 (continued)

 

Baffle Plate Details

 

  Mark

Number

Nominal Valve

Size

Baffle

G

Square

Baffle

H

dia

 

Detail

Number

    DN NPS   hole  
  M005 15-40 1/2-1 1/2 275 See D039-M005
  M006 50-100 2-4 380 Note D039-M006
  M007 150 6 380 4 D039-M007
  M008 200 8 380 Below D039-M008

 

General Notes:

  1. General tolerance ± 2 mm.
  2. Tp = thickness of panel.
  3. Hole “B” tolerance +1.0 mm/-0 mm.
  4. Hole “F” to be as follows:

M005 to M008, hole to be cut to suit valve stem extension allowing 1.5 mm clearance.

 

 

 

D040

 

Penetration Plate for Instrument Line with Transition Joint

 

  Item

Number

 

Quantity

 

Description

 

Material

  1 1 Plate “A” square X 3 thick Stainless steel

Type 304

 

                   Elevation                                                                    Cross Section

 

General Notes:

 

  1. All burned edges to be properly cleaned back to parent material.
  2. General tolerance ± 2 mm.
  3. Hole “C” tolerance +1 mm/-0 mm.
  4. Tp = Thickness of panel.
  5. Weld by piping installation contractor.

 

   

Mark

Nominal Pipe

Size

 

A

 

B

 

C

 

Detail Number

  Number DN NPS        
  M001 15 1/2 160 130 34 D040-M001

 

 

 

 

 

D041

 

Thermal Break Penetration for Sample Vaporizer

(Cellular Glass Insulation)

 

  Item Number  

Quantity

 

Description

 

Material

  1 1 Sleeve, nominal diameter “A,” wall thickness according to Section 8 x 250 long Stainless steel

Type 304

  2 1 Plate, 6 thick X “C” diameter Stainless steel

Type 304

Cross Section

 

Mark M001 For Stainless Steel Pipes

 

 

General Notes:

 

  1. General tolerance ± 2 mm.
  2. Holes “B” & “D” tolerance +1.0 mm/-0 mm.
  3. Tp = thickness of panel.
  4. Weld by piping installation contractor.
  5. Mark Number M001 is for use with stainless steel pipes. Mark number M002 is for use with Aluminum pipe.

 

   

Mark

Nominal Pipe Size  

A

 

B

 

C

 

D

 

Detail Number

  Number DN NPS DN NPS        
  M001 8 1/4 200 8 222 240 17 D041-M001
  M002 15 1/2 200 8 222 240 34 D041-M002

 

 

 

D041 (continued)

 

 

Cross Section

 

Mark Number M002 For Aluminum Pipes

 


 

Other Info

Document Category Engineering
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